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Polyurethane Casting Services
- 10–100+ Low-Volume Parts
- Rigid, Flexible, Clear & Custom-Colored Materials
- Smooth Surface Finishes & Fast Turnaround
Why Choose Polyurethane Casting?
Cost-Effective Low-Volume Production
Silicone molds are faster and less expensive than hard tooling, making polyurethane casting suitable for prototypes, bridge production, and small batches.
Production-Like Material Options
Cast urethane materials can simulate ABS, PP, PC, acrylic, rubber, and elastomer-like properties for functional and appearance testing.
Smooth Surfaces and Custom Colors
Parts can be cast with matte, satin, gloss, clear, tinted, or color-matched finishes depending on appearance and application needs.
Polyurethane Casting Materials We Support
Polyurethane Casting Materials We Support
ABS-Like Rigid Urethane
High-Temperature Urethane
Flame-Retardant Urethane
Rubber-Like Urethane
Clear PMMA-Like Urethane
PC-Like Urethane
PP-Like Urethane
ABS-Like Rigid Urethane
ABS-like rigid urethane offers good impact resistance, stiffness, and dimensional stability, making it suitable for polyurethane casting of housings, covers, brackets, assembly parts, functional prototypes, and low-volume production components.
High-Temperature Urethane
High-temperature urethane offers improved heat resistance, rigidity, and dimensional stability, making it suitable for polyurethane casting of thermal test parts, equipment housings, fixtures, heat-exposed prototypes, and low-volume functional components.
Flame-Retardant Urethane
Flame-retardant urethane offers good rigidity, impact resistance, and improved flame performance, making it suitable for polyurethane casting of electronic housings, electrical enclosures, equipment covers, control-system components, and low-volume functional parts.
Rubber-Like Urethane
Rubber-like urethane is a flexible polyurethane casting material available in a range of Shore A hardness levels. It offers good elasticity, tear resistance, and impact absorption, making it suitable for seals, gaskets, grips, protective pads, flexible covers, soft-touch parts, and low-volume elastomer prototypes.
Clear PMMA-Like Urethane
Clear PMMA-like urethane offers high transparency, good rigidity, and a smooth surface finish, making it suitable for polyurethane casting of transparent covers, display components, light guides, lenses, inspection windows, and visual prototypes.
PC-Like Urethane
PC-like urethane offers high strength, good impact resistance, heat resistance, and dimensional stability, making it suitable for polyurethane casting of durable housings, protective covers, engineering prototypes, transparent or tinted components, and low-volume functional parts.
PP-Like Urethane
PP-like urethane offers good flexibility, impact resistance, and fatigue performance, making it suitable for polyurethane casting of snap-fit parts, living-hinge concepts, thin-wall housings, containers, functional prototypes, and low-volume production components.
Polyurethane Casting Surface Finishing Options
Painting
Additional painting can be used when a specific cosmetic color, gloss level, or brand appearance is required.
Texture Replication
Silicone molds can replicate texture from the master pattern, including light grain, molded texture, or smooth polished surfaces.
Color Matching
Parts can be pigmented or painted to match product color requirements, including custom colors when needed.
Clear / Tinted Finish
Used for transparent or semi-transparent polyurethane parts such as covers, lenses, and light-transmission prototypes.
Gloss Finish
A shinier cosmetic finish for visual models, display parts, and parts that need a polished appearance.
Satin Finish
A balanced finish between matte and gloss, commonly used for consumer product prototypes and housings.
Matte Finish
A low-gloss surface that reduces reflections and gives parts a clean industrial appearance.
As-Cast Finish
Standard finish from the silicone mold. Suitable for functional testing and low-volume production-like parts.
Polyurethane Casting Surface Finishing Options
Painting
Painting
Texture Replication
Texture Replication
Color Matching
Color Matching
Clear / Tinted Finish
Clear / Tinted Finish
Gloss Finish
Gloss Finish
Satin Finish
Satin Finish
Matte Finish
Matte Finish
As-Cast Finish
As-Cast Finish
Polyurethane Casting Tolerances & Size Guidelines
Capability | Typical Guidance |
|---|---|
Typical Tolerance | Around ±0.25 mm or ±0.5% of part dimension, whichever is greater |
Alternative Industry Range | Around ±0.1 mm to ±0.8 mm depending on part size and geometry |
Best-Fit Quantity | Commonly 10-100+ parts per project, depending on mold life and material |
Mold Life | Silicone molds often support around 20-30 shots; simple parts may support more |
Best-Fit Parts | Housings, covers, knobs, grips, gaskets, clear parts, cosmetic prototypes, low-volume plastic parts |
Need Precision Parts with Reliable Quality?
Send us your drawings and project requirements. Our team will review your project and provide manufacturing support with responsive communication.